Modular Aluminium Window Shrouds

    The EasyShroud™ modular system re-engineers the traditional welded window shroud into a flat-pack format with factory powder coat and a project-specific technical review pathway.

    Manufactured in Melbourne by Westberg Sheetmetal, each modular unit ships as precision-machined aluminium panels for compact transport and a defined site-assembly sequence. The project team determines crew, access, lifting and fixing requirements.

    What Does Modular Mean in Practice?

    A modular window shroud is a unit that is manufactured as separate flat panels — head, sill, and returns — and assembled by your installer on the facade. The result looks and performs identically to a one-piece welded shroud, but the logistics are radically different.

    Every EasyShroud panel is CNC-machined to your exact window dimensions, powder-coated in your specified colour at our Melbourne factory, and delivered flat. All fixings and assembly instructions are included.

    Wind load engineering is built into the panel geometry and connection design. Modular does not mean compromised — it means smarter.

    Why Builders Switch to Modular

    Once a builder uses the flat-pack system on one project, they rarely go back to welded units.

    Ship 10x more units per delivery

    Flat-packed panels stack efficiently. Where a welded unit needs its own space, modular shrouds ship in fractions of the volume — cutting freight cost and delays.

    No on-site storage problem

    Tight sites with no laydown area are the norm in Melbourne construction. Modular shrouds arrive when you need them and store flat until install day.

    Repeatable site assembly

    Panels join in a defined sequence so project teams can plan handling and installation across repeated openings.

    Custom to your window schedule

    Every unit is manufactured to your exact dimensions. Standard and non-standard sizes, 3-sided and 4-sided configurations, any depth.

    Wind-load design pathway

    Current product design assumptions are available for review against the site, shroud geometry, substrate and fasteners.

    Factory finish, site assembled

    Every panel is CNC-machined and powder-coated in Melbourne before it leaves our factory. The finish on your wall is indistinguishable from a welded unit.

    Modular vs Welded — Side by Side

    Both systems can use powder-coated aluminium. Final suitability depends on the design, manufacture, structure, fixings and project requirements.

    FactorEasyShroud ModularTraditional Welded
    Transport volumeFlat-packed — 10x more per palletBulky — one unit per crate
    Site storageStacks flat, minimal footprintRequires dedicated laydown area
    Installation crewCarpentry crew — no specialist neededOften requires crane or specialist lift
    Install time per unit~15 minutes45–60 minutes including rigging
    Custom sizingEvery order made to scheduleCustom, but longer lead times
    Finish qualityFactory powder coat, assembled on siteFactory finish, delivered whole
    Wind-load reviewProject-specific review requiredProject-specific review required

    Configurations and Sizes

    3-Sided Shroud

    Head and two returns. Used where the sill is a separate element or where the window sits flush to the slab edge. Most common in apartment applications.

    4-Sided Shroud

    Head, sill, and two returns. Full perimeter frame. Standard for townhouse and residential applications where the complete surround is specified.

    Depth options: 300mm (standard residential), 450mm (mid-range / light commercial), and 650mm (deep architectural applications). Every configuration requires review against the project wind, substrate, fixing and engineering requirements.

    Manufactured in Melbourne

    Every EasyShroud modular unit is manufactured at the Westberg Sheetmetal facility in Heidelberg West, Victoria. Local manufacturing means tighter quality control, faster lead times, and no import delays.

    We ship nationally. Flat-pack format means interstate freight is practical and cost-effective — no oversized freight charges, no distorted units in transit.

    Manufacturer proof

    Made by the people you speak to

    EasyShroud is manufactured by Westberg Sheetmetal at 82 Dougharty Road, Heidelberg West.

    Westberg Sheetmetal

    Westberg Sheetmetal

    ABN 41 671 445 864

    Direct manufacturer supply

    Quotes, technical support and supply come from Westberg Sheetmetal.

    Made for the specification

    6mm aluminium plate with an AS1170.2 wind-load design pathway.

    Melbourne made, shipped nationally

    Manufactured in Heidelberg West and flat-packed for practical site delivery.

    Quote Your Modular Shroud Order

    Enter your window dimensions and quantities. Pricing returned instantly.